ISO 9001:2015 Certified Wire Harness Equipment Manufacturer · Dongguan, China
Huiju Converge wire harness processing equipment manufacturer logo HUIJU INTELLIGENT Wire Harness Automation
Huiju wire harness processing equipment production floor in Dongguan, China
10+ Years · Wire Harness Automation Manufacturer

Wire Harness Processing Equipment
Built for Real Production Lines

Huiju designs and manufactures wire harness processing machines and complete wire harness automation lines — cut strip crimp, terminal crimping, waterproof seal insertion, housing insertion, heat shrink tube processing, marker tube printing, tape wrapping and cable tie machines — for harness factories, automotive suppliers and EV cable producers in 30+ countries.

  • One-stop wire harness automation — single machines, upgrades and full production lines covering ~70% of harness processes.
  • Tier-1 level performance at ~1/3 the cost of imported wire harness machines, with CCD inspection and crimp-force monitoring options.
  • MOQ from 1 unit — including non-standard, customised wire harness equipment built to your drawing.
ISO 9001:2015 100+ Patents 30+ Countries 5,000+ m² Factory
10+Years in wire harness automation
100+Patents & proprietary technologies
5,000+m² manufacturing facility
30+Export countries served
ISO9001:2015 quality system
MOQ 1Single-unit & custom orders
Machine Range

Wire Harness Processing Machines for Every Stage of the Harness

From a single benchtop crimping machine to a fully automatic wire harness production line, Huiju wire harness equipment covers cutting, stripping, crimping, seal and housing insertion, twisting, heat shrink tube processing, marker tube printing, tape wrapping, cable tie fastening and final assembly.

Crimping Fully automatic cut strip crimp machine for wire harness processing

Automatic Cut, Strip & Crimp Machine

Cuts wire to length, strips both ends and crimps terminals in one pass. Digital parameter setting keeps crimp height repeatable across long wire harness runs.

Crimping Double end terminal crimping machine for automotive wire harness production

Double-End Terminal Crimping Machine

Processes both wire ends simultaneously for high-volume harness output, with optional crimp-force monitoring and CCD terminal inspection.

Crimp + Seal Wire harness machine combining terminal crimping and waterproof seal insertion

Crimping + Waterproof Seal Insertion

Combines seal feeding, seal insertion and terminal crimping in a single station — ideal for sealed automotive harness connectors.

Crimping Vertical terminal crimping press with touchscreen for wire harness workshops

Vertical Crimping Press

Compact servo crimping press with touchscreen recipe storage. Accepts standard side-feed and end-feed applicators used across harness plants.

Crimping GL-4T and GL-8T horizontal crimping presses for heavy gauge wire harness terminals

4T / 8T Heavy-Duty Crimping Press

Horizontal and vertical presses for lugs, ring terminals and heavy-gauge battery cable — covering the thick-wire end of the wire harness range.

Crimping Automatic flat cable and ribbon wire terminal processing machine

Flat Cable & Ribbon Terminal Machine

Multi-station machine for flat ribbon cable harness assemblies — simultaneous stripping and terminal crimping with conveyor unloading.

Seal & Housing Automatic connector housing insertion machine for wire harness assembly

Automatic Housing Insertion Machine

Inserts crimped leads into connector housings with pull-test verification and defect sorting, removing one of the most labour-heavy harness steps.

Seal & Housing Waterproof seal and plastic plug insertion machine for automotive wire harness

Waterproof Seal / Plug Insertion Machine

Single- and double-end seal and plastic plug insertion with automatic seal feeding — consistent placement for IP-rated harness connectors.

Heat Shrink Hot air heat shrink tube processing machine for wire harness insulation

Heat Shrink Tube Processing Machine

PID-controlled hot-air shrinking with adjustable temperature and dwell time — uniform shrink on terminals, splices and battery cable lugs.

Heat Shrink Wide-mouth heat shrink sealing machine for large wire harness bundles

Wide-Mouth Heat Shrink Machine

Clamshell heating chamber for larger bundles and long shrink sleeves, with touchscreen recipes for repeatable harness workmanship.

Heat Shrink Compact benchtop heat shrink machine for small wire harness workshops

Compact Benchtop Shrink Unit

Space-saving hot-air unit for sample rooms, repair cells and low-volume harness lines. Plugs in and runs with minimal operator training.

Marking Marker tube laser printing machine for wire harness identification

Marker Tube Laser Printing Machine

Permanent, solvent-free laser marking on number tubes and sleeves — legible identification that survives oil, heat and handling.

Taping Semi automatic wire harness tape wrapping machine with touchscreen

Semi-Auto Tape Wrapping Machine

Programmable overlap, pitch and wrap length for branch and trunk sections — replaces hand taping and standardises harness appearance.

Taping Spot taping machine for wire harness branch points and fixing tapes

Spot Taping Machine

Fast, repeatable spot wraps at branch points and fixing positions — consistent turn count on every harness, shift after shift.

Taping Long bed wire harness tape wrapping machine for continuous wrapping

Long-Bed Continuous Wrapping Machine

Extended traverse for long harness runs, EV cable and trunk sections that need uninterrupted wrapping in a single cycle.

Taping Automatic feeding multi point wire harness tape wrapping machine

Multi-Point Auto-Feeding Wrapper

Automatic feeding and indexing wraps several positions per cycle. Robot-arm wrapping versions are available for complex harness geometry.

Cable Tie Intelligent automatic cable tie machine for wire harness bundling

Intelligent Cable Tie Machine

Automatic feed, tension and flush cut-off with adjustable tension steps — uniform bundling with no protruding tie tails.

Cable Tie Inline cable tie machine with long guide rail for wire harness boards

Inline Rail Cable Tie Machine

Rail-guided tie head travels along the harness board so operators bundle multiple positions without repositioning the assembly.

Cable Tie Lightweight cable tie head module for wire harness assembly lines

Cable Tie Head Module

Lightweight tie head for integration into existing harness boards, robot cells and custom wire harness automation stations.

Production Line Multi station automatic wire harness assembly production line

Multi-Station Harness Assembly Line

Linked stations handle cutting, crimping, insertion and inspection under one controller, with SPC-style data logging at each station.

Production Line Fully automatic wire harness production line with enclosed safety guarding

Fully Automatic Harness Line

Enclosed, guarded line for continuous unattended running — engineered around your takt time, wire specification and connector mix.

EV / New Energy New energy EV cable processing equipment line for high voltage wire harness

EV / New-Energy Cable Processing Line

High-voltage cable handling, shield processing and heavy-gauge crimping for EV battery and charging harness production.

Custom Custom non standard wire harness automation equipment 3D engineering design

Custom Non-Standard Automation

Our 30+ engineers design bespoke wire harness equipment from your drawing or sample — 3D concept, DFM review, build, FAT and installation support.

Process Coverage

One Supplier Across ~70% of Your Wire Harness Process Chain

Most harness plants buy machines from five or six vendors. Huiju covers the majority of the wire harness process chain in-house, so your equipment shares the same control logic, spare parts and engineering support.

STEP 01

Cutting & Stripping

Precise length control and clean insulation removal without conductor damage.

STEP 02

Wire Twisting

Consistent lay length for twisted-pair signal and data harness circuits.

STEP 03

Terminal Crimping

Single- and double-end crimping with crimp-height and pull-force control.

STEP 04

Seal Insertion

Automatic waterproof seal and plastic plug feeding and insertion.

STEP 05

Housing Insertion

Connector loading with pull-test verification and NG part sorting.

STEP 06

Marker Tube Printing

Laser-marked number tubes for permanent wire harness identification.

STEP 07

Heat Shrink

Temperature- and time-controlled shrinking for splices and terminals.

STEP 08

Tape Wrapping

Continuous, spot and multi-point wrapping including robot-arm taping.

STEP 09

Cable Tie Bundling

Automatic tie feeding, tensioning and flush cut-off.

STEP 10

Inspection

CCD vision, crimp-pressure monitoring and pull testing built into the line.

Why Huiju

Why Harness Factories in 30+ Countries Buy Wire Harness Equipment From Us

Dongguan Huiju Intelligent Technology Co., Ltd. is the international arm of Dongguan Guanju Automation Equipment Co., Ltd. — a factory, not a trading company.

Our Own Factory, Four Subsidiaries

A 5,000+ m² facility and four specialised subsidiaries cover the major wire harness processes — so R&D, purchasing, production, QC and after-sales all sit under one roof.

Tier-1 Performance, ~1/3 the Price

Our machines are benchmarked against leading international brands on cycle time and process stability, while typically costing around one third of an imported equivalent.

100+ Patents & 30+ Engineers

More than 100 patents and proprietary technologies, developed by an in-house team of 30+ R&D and engineering professionals focused purely on wire harness automation.

ISO 9001:2015, CE, UL-Ready

ISO 9001:2015 certified quality management and High-Tech Enterprise recognition. CE and UL-compliant configurations are available to meet your market's requirements.

MOQ From 1 Unit

Order a single machine to trial the process, then scale to a full harness production line. Even customised, non-standard equipment has a minimum order of one unit.

Proven in Demanding Markets

Beyond approval from Chinese Tier-1 suppliers, our equipment is running in the USA, Japan, Mexico, Russia, Thailand, Vietnam and other major harness markets.

Huiju engineers running wire harness machine testing and quality inspection before shipment
Engineering & Service

Send a Sample — Get a Real Process Recommendation

Choosing processing equipment from a spec sheet is guesswork. Send us your wire sample, terminal, connector or 2D drawing and our engineers will run it, film the trial and come back with a machine configuration, cycle time and quotation.

  • Free sample trial on your actual wire, terminal and connector — with a recorded video of the result.
  • Pre-shipment FAT — every machine is run and inspected before it leaves the factory.
  • Remote commissioning & training in English, plus operation videos and parameter sheets for your operators.
  • Wear-part kits in stock — blades, applicators, seals and tooling shipped quickly to keep your line running.
Start a Free Sample Evaluation
Inside the Factory

A 5,000+ m² Wire Harness Equipment Manufacturing Base

Machining, assembly, electrical integration, spare-part stock and a live testing area — all in Dongguan, Guangdong, China. Customer visits and video factory tours are welcome.

Wire harness machine assembly area in the Huiju production facility
Machine assembly area
Wire harness processing equipment showroom with machines ready for demonstration
Equipment showroom
Wire harness machine testing bench for pre shipment quality inspection
Testing & FAT bench
Spare parts and wear part inventory for wire harness processing machines
Spare-part inventory
Finished wire harness machine warehouse ready for export shipment
Finished-goods warehouse
Huiju engineering and international sales team supporting harness customers
Engineering & export team
Industries Served

Wire Harness Equipment for Every Kind of Harness Plant

  • Automotive HarnessTier-1 and Tier-2 automotive wiring harness suppliers.
  • EV & New EnergyHigh-voltage battery, charging and energy-storage cable harness.
  • Home AppliancesElectrical appliance and white-goods internal wiring harness.
  • LED & LightingLighting driver and fixture harness with high mix, high volume.
  • Industrial AutomationControl cabinet, robotics and machine-tool wire harness.
  • Distributors & IntegratorsEquipment distributors and system integrators serving harness plants.
Request a Solution

Send Your Wire Harness Sample or Drawing

Tell us what you build and where the bottleneck is. Our engineers will recommend the right wire harness processing equipment, confirm cycle time on your specification, and send a quotation — usually within 12 working hours.

Already have a machine model in mind? Include it and we'll send the datasheet, video and delivery time straight away.

Full Technical Enquiry

The more detail you give, the more precise the machine recommendation and quotation.

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Typical reply time: within 12 working hours · Your information is never shared with third parties.

FAQ

Buying Wire Harness Processing Equipment From China

Yes. Our minimum order quantity is one unit — including customised, non-standard wire harness equipment. Most customers start with a single machine for one process, validate it in production, then expand to additional stations or a complete harness production line.

Send us samples or a 2D drawing and we will run a free trial on the actual machine. You receive a video of the trial, the measured cycle time and, where relevant, crimp-height and pull-force data before you commit to an order. Tooling and applicators are matched to your specific terminal and connector.

Our machines are typically around one third of the price of an equivalent imported unit, while targeting comparable cycle time and process stability. Because we manufacture in our own factory, you also avoid distributor mark-ups on spare parts and wear tooling.

Our quality management system is ISO 9001:2015 certified and we hold High-Tech Enterprise recognition with 100+ patents. CE and UL-compliant electrical configurations are available on request so the equipment meets the requirements of your market.

Standard harness machines usually ship in 15–30 days; customised equipment and full production lines depend on scope and are confirmed in the quotation. We support T/T and L/C, and can quote EXW, FOB or CIF to your port. Every machine goes through factory acceptance testing before shipment.

Machines arrive pre-commissioned with English manuals, parameter sheets and operation videos. Our engineers provide remote commissioning and operator training by video call, and on-site service can be arranged for larger harness production lines. Wear parts such as blades, applicators and seals are held in stock for fast dispatch.

Yes — this is a core part of our business. With 30+ R&D and engineering staff and four subsidiaries covering the major harness processes, we design bespoke equipment from your drawing or sample: 3D concept, design review, manufacture, factory acceptance test and installation support.